Clean room labeling automation is critical for medical device manufacturers that rely on precision, compliance, and uninterrupted production. CORPAK MedSystems, Inc., a global manufacturer of medical devices for enteral-feeding and bedside-location markets, sought to upgrade its labeling processes as part of a facility transition to a new, state-of-the-art manufacturing site. Operating within an ISO Class 8 clean room environment, CORPAK relies on highly controlled, automated processes to maintain product integrity and support high-volume production. As the company evaluated its existing equipment, it identified an opportunity to modernize its labeling system to better support efficiency, consistency, and long-term scalability.
Barrier and Impact
CORPAK faced a set of operational and environmental challenges that introduced risk to production continuity and required a labeling solution capable of supporting high-volume output within a clean room environment.
Aging equipment – One of the existing label applicators was nearing end of life, creating risk of downtime and production disruption
Clean room requirements – Labeling processes needed to maintain ISO Class 8 standards and protect product integrity
High production volume – Continuous manufacturing workflows required precise, repeatable label application at scale
Manual process risk – Reducing human intervention was critical to minimize errors and ensure consistent product labeling
Equipment preference and consistency – The production team favored existing CTM technology, creating a need to align with proven performance and operator familiarity
Together, these factors highlighted the need for a reliable, automated solution that could support production efficiency while maintaining strict environmental and quality standards.
The Clean Room Labeling Automation Solution
CORPAK partnered with Imprint Enterprises (now part of DecisionPoint Technologies) to modernize its labeling approach through an automated, non-contact labeling system designed for clean room environments.
The team selected and implemented two CTM 3600a-PA printer applicators, powered by Zebra print engines, based on their proven reliability, alignment with existing workflows, and ability to meet strict clean room requirements. The solution utilizes a tamp-blow application method, enabling labels to be applied without direct contact with the product, helping maintain product integrity.
Installation was completed in approximately three hours, with the production line fully operational immediately and no additional training required, leveraging the team’s familiarity with the platform.
The Outcome
The implemented solution delivered measurable improvements across operational efficiency, labeling consistency, and production continuity while supporting clean room requirements.
Reduced manual intervention – Automated labeling improved efficiency and minimized the risk of human error
Consistent label application – Standardized processes ensured accurate and repeatable label placement across high volumes
Immediate operational continuity – Production resumed quickly following installation with no additional training required
Improved serviceability – Accessible components and external controls reduced troubleshooting time and maintenance complexity
Operational flexibility and scalability – Applicators can be repositioned to support evolving production needs and expanding product lines
These improvements enabled CORPAK to transition from a partially constrained, risk-prone labeling process to a more efficient, automated, and scalable operation that supports consistent production and long-term growth.
Key Takeaway
By aligning labeling automation with existing workflows and clean room requirements, CORPAK improved consistency, reduced manual dependency, and maintained uninterrupted production—demonstrating the value of a thoughtfully designed, expertise-led approach to manufacturing optimization.
Ready to Improve Labeling Efficiency in Your Production Environment?
DecisionPoint helps manufacturers modernize labeling and production workflows with reliable, integrated solutions that support accuracy, consistency, and operational efficiency. Connect with our experts to get started.
DecisionPoint helps manufacturers modernize labeling and production workflows with reliable, integrated solutions that support accuracy, consistency, and operational efficiency. Connect with our experts to get started.
CORPAK MedSystems, Inc. (now part of Avanos Medical)
Industry
Healthcare
Company Size
Global manufacturer of medical devices for enteral-feeding and bedside-location markets with over 30 years of experience.
